The escapement wheel and the escapement fork are two vital components in a mechanical clock, responsible for transferring power to the balance wheel or spring system, thereby controlling the precise timing of the clock. Manufacturing these components requires extremely high precision and excellent surface quality. Femtosecond laser cutting technology is the ideal choice for the production of escapement wheels and forks due to its high precision, low thermal effect and complex microstructure processing capability.
Femtosecond laser cutting in the escapement wheel and escapement fork manufacturing specific application technology:
1. High precision gear cutting:
The gear of the escapement wheel requires extremely high precision, and femtosecond laser cutting can achieve precise gear cutting by controlling the pulse energy and focus position, and the error can be controlled in the sub-micron level.
2. Complex geometric escapement fork processing:
Escapement forks usually have complex geometry and microstructure. Femtosecond laser cutting allows precise control of material removal to form fine structures and edges, ensuring their functional and structural integrity.
3. Fabrication of microstructure:
Tiny channels and holes in the escapement wheel and escapement fork can be precisely manufactured by the multi-photon absorption effect of the femtosecond laser. These microstructures can optimize the energy transfer path and improve the working efficiency and durability of the components.
Femtosecond laser technology was used to cut and fabricate the escapement wheel and fork. Through strict parameter control, the following results were achieved: The escapement wheel and escapement fork cut with femtosecond laser showed significantly improved timing accuracy in the test, and the error was reduced to less than half that of traditional machining methods. The edge of the escapement wheel and escapement fork after cutting is smooth, which reduces the need for secondary processing and ensures the consistency and reliability of the product. The heat-free zone ensures the mechanical properties and stability of the escapement wheel and fork, extending the service life of the product.
Monochrome technology femtosecond laser equipment
The core advantages of monochrome technology femtosecond laser cutting technology
1. Ultra-high machining accuracy:
Femtosecond laser cutting achieves sub-micron machining accuracy, ensuring that every detail of the escapement wheel and escapement fork meets strict design specifications. This high precision is essential for the accuracy of timekeeping.
2. Very Low Heat Affected Zone (HAZ) :
The pulse duration of the femtosecond laser is extremely short, and the energy can be concentrated in a very small area for processing without causing thermal damage to the surrounding material. This is especially important for the precision escapement wheel and escapement fork, avoiding deformation and performance degradation of the material.
3. Excellent edge quality:
Femtosecond laser cutting produces extremely smooth cutting edges, reducing the need for subsequent mechanical polishing and processing. This not only improves production efficiency, but also improves the quality and appearance of the finished product.
4. Extensive material compatibility:
Femtosecond lasers can effectively cut a variety of materials, including stainless steel, titanium alloys, and high-performance ceramics. This makes femtosecond laser technology highly material compatible when manufacturing escapement wheels and escapement forks.
5. Complex microstructure processing:
Femtosecond lasers are capable of accurately machining complex microstructures such as tiny channels and holes. This is essential to optimize the energy transfer and mechanical interaction of the escapement wheel and fork, improving their performance and reliability.
The application of femtosecond laser cutting technology in the manufacturing of watch escapement wheel and escapement fork shows its great potential and advantages in the field of precision machining. By improving processing accuracy, reducing thermal damage and improving production efficiency, femtosecond laser technology not only provides watch manufacturers with high-quality components, but also promotes the technological progress and development of the entire watch manufacturing industry. The use of this advanced technology can significantly improve the timing accuracy, reliability and market competitiveness of the product.